HDPE Fabrication & Fusion Services

Customized fabrication of HDPE pipe for fittings, components and structures.

We excel with the design, engineering assistance and custom fabrication of HDPE pipe and fittings that provide the flexibility to pipe systems that meet the needs of your application.

With our experience in design and fabrication of specialty HDPE products, we provide solutions and fusion techniques applicable for custom fabricated fittings, components and structures to meet unique or specialized design specifications. Along with our extensive fleet of McElroy fusion equipment, we have certified factory-trained fusion technicians and trainers who are capable of providing on-site HDPE fabrication training.

Our fabrication facilities work with HDPE pipe to build pipe assemblies, fittings, spacers, tanks, manholes, spillways and other specialty items.

hdpe products

Fusion services

In addition to our expansive offering of quality HDPE products and ability to customize fabricated systems for a wide range of applications, we also serve customers across the industrial market with fusion services. From pipe fusion machines and pipe fusion accessory rentals to on-the-job training, we are your complete source for pipe fusion equipment solutions and support.

Fusion machine rental, sales and repair

With our national footprint, we can deploy the appropriate McElroy fusion equipment and HDPE pipe needed to any jobsite nationwide. We offer:

  • A large fleet of McElroy fusion equipment for rental and sale.
  • Authorized equipment repair facilities located throughout the U.S.
  • Equipment that is part of certified McElroy rental program ensuring highest quality

Our equipment offering includes:

  • Rolling and TracStar track machines
  • ½” Through 65” McElroy fusion machines
  • Dataloggers
  • Socket welders
  • Electrofusion processors
  • Extrusion welders
  • Sidewall fusion machines
  • De-beading tools
  • Generators
  • Factory-certified service and repair
View HDPE Fusion Equipment

PIT BULL 14 & 26

These models are compact and lightweight with size ranges from 1″ through 6″.

TRACSTAR 630

Fuses 14″ through 24″ pipe. This is a track mounted machine that has its own generator.

ROLLING 28

Fuses 2″ through 8″ pipe. This is an electric hydraulic machine that uses a 3.5kVA/3.2kw generator.

TRACSTAR 900

Fuses 12″ through 36″ pipe. This is a track mounted machine that has its own generator.

ROLLING 412

Fuses 4″ through 12″ pipe. This is an electric hydraulic machine that uses a 3.5kVA/3.2kw generator.

TRACSTAR 1200

Fuses 12” through 36” pipe. This is a track mounted machine that has its own generator.

ROLLING 618

Fuses 6″ through 18″ pipe. This is an electric hydraulic machine that uses a 3.5kVA/3.2kw generator.

MEGAMC 1648

Fuses 16″ through 48″ pipe. This machine requires a 70kw generator.

TRACSTAR 412

Fuses 4″ through 12″ pipe. This is a self contained machine that is track mounted and has its own generator.

MEGAMC 1600

Fuses 20″ through 65″ pipe. This machine requires a 85kw generator.

TRACSTAR 618

Fuses 6″ through 18″ pipe. This is a self contained machine that is track mounted and has its own generator.

RAPTOR ELECTROFUSION WELDER

Joins bar coded PE and PP pressure fittings in the range of 8V to 48V. It will recognize and read extended traceability bar codes found on fittings, pipes and accessories.

TRACSTAR 500

Fuses 6″ through 20″ pipe. This is a self contained machine that is track mounted and has its own generator.

DATALOGGER

Captures GPS locations, jobsite photos, barcoded details from pipe and fittings, and uploads the collected data from the field via wireless connections.

MEGAMC 824

Fuses 8″ through 24″ pipe. This machine requires a 45kw generator.

45KW WHISPERWATT GENERATOR

This generator will run rolling units 824-1236 machines. All other machines will need 70KW or 85KW. (pictures not listed)

MEGAMC 1236

Fuses 12″ through 36″ pipe.This machine requires a 45kw generator.

Learn more about our HDPE Fusion Equipment.

CONTACT US

Fusion training and qualification

Our certified training instructors offer customized classroom instruction and hands on field training programs to successfully train your crew to operate fusion equipment.

Our training meets the operator qualification training standard F3190 set by the American Society for Testing and Materials (ASTM).

Whether your need is for small hand-held fusion equipment, electrofusion or track and rolling butt fusion equipment, we are ready to train the correct fusion process in accordance with:

  • ASTM F2620 (Heat fusion) standards
  • ASTM F1290 (Electrofusion) standards

We provide qualification training on the following HDPE pipe fusion methods:

  • Butt fusion
  • Electrofusion
  • Socket fusion
  • Hot tapping techniques
HDPE specifications

Our fabrication process certifies the referenced materials’ conformance to the following standards and specifications:

ASTM F714
Standard specification for polyethylene (PE) plastic pipe (SDR-PR). Based on outside diameter.

ASTM F2206
Specification for fabricated fittings of Butt-fused polyethylene plastic pipe, fittings, sheetrock plate stock or block stock.

ASTM D3350
Standard specification for polyethylene (PE) plastic pipe and fittings material

ASTM D3035
Standard specification for polyethylene (PE) plastic pipe (SDR-PR). Based on controlled outside diameter.

ASTM D3261
Standard specification for butt-heat fusion (PE) plastic fitting for polyethylene plastic pipe and tubing.

AWWA C901
olyethylene (PE) pressure pipe and tubing, 3/4 in. (19mm) through 3 in. (76mm) for water service.

AWWA C906
Polyethylene (PE) pressure pipe and fittings, 4 in. (100mm) through 65 in. (1,650mm) for waterworks.

ASTM F3190
Standard practice for heat fusion equipment (HFE) operator qualification on polyethylene (PE) and polyamide (PA) pipe and fittings.

ASTM F2620
Standard practice for heat fusion joining of polyethylene pipe and fittings.

AWWA C906
Polyethylene (PE) pressure pipe and fittings, 4 in. (100mm) through 65 in. (1,650mm) for waterworks.

ASTM F3190
Standard practice for heat fusion equipment (HFE) operator qualification on polyethylene (PE) and polyamide (PA) pipe and fittings.

Quality Assurance

customers trust us because of our commitment to quality. Our HDPE Quality Process consists of several elements to ensure our customers receive the highest quality possible:

Inspection
All pipe and fittings are inspected multiple times throughout the fabrication process. We inspect heat fusion process reports, wall thickness, manufactured angles and cosmetic issues to ensure all the products meet specifications.

Traceability
A unique serial number is heat stamped for traceability on all fittings. Every fitting has a quality record available proving it was inspected and meets all standards.

Data-Logging
A standard procedure used for all fabricated fittings and specialty products to record all the critical data points during the fusing process.

Learn More

HDPE Capabilities

Fabricated fittings

Our fabricated HDPE fittings are manufactured from pipe grade polyethylene feedstock that meets ASTM standard F714. We use resin with a cell class of PE 445474C, which meets the standard for Type III, Class C, Category 5 or PE4710 piping material in accordance with ASTM standard D3350.

All of our fabricated fittings are serialized and heat stamped to provide full traceability. Additionally, our fittings are subjected to an inspection for quality in accordance with our ISO standard.

Specialty fabrication

Many projects and applications are so unique and complex, they require skilled fabrication and a variety of pieces and fittings to design a unique fitting or structure.Our experienced team will work with you and your plans to develop the best solution for your application.

Spool fabrication

Our pre-fabricated spools are designed to reduce field welds, labor expense and downtime on system replacements or new construction.

Floating structures

Our float systems are resilient, durable in harsh marine environments and designed to last a lifetime. We supply pontoons for marinas, pump floats, fish pens, work platforms, seaplane docks, traditional docks, houseboats and more.

Manholes and tanks

HDPE manholes, tanks and vaults are manufactured from HDPE pipe and are custom built utilizing a one-piece leak free design. We provide HDPE manholes and tanks to meet ASTM standard F-1759-97 requirements for subsurface applications and they are fabricated to connect with any type of piping system.

Start your project today

Send us a message